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Corrugated Cardboard

Corrugated Cardboard

Corrugated cardboard is the cardboard that is most likely associated with parcels and movings. The combination of corrugated layer and top layer makes corrugated board an extremely reliable material for a wide variety of constructions.

Corrugated board - Cardboard with the flute

Corrugated board is the material, that envelops all the beautiful things, that we have sent home. We probably have the most to do with corrugated board, when we tear open and dispose of packaging. You can buy corrugated board from us just like the corrugated board factory created it: undamaged, unprinted and unglued, large and smooth.

This is what you can do with corrugated cardboard

This is what you can do with corrugated cardboard

Corrugated board convinces with lightness and stability. In addition, corrugated board is often a recycled product, can be procured at low cost and is easy to process. These qualities have made them the world's first choice when it comes to packaging. Hardly any move can be made without corrugated cardboard boxes and the boom in mail order would simply be unthinkable without corrugated cardboard packaging. In addition, corrugated board is also used for handicrafts, working models, dioramas, mock-ups, presentation backgrounds in the Shabby look, for boxes or for the sign at the demo.

Suprawell mailer, brown
Suprawell mailer, brown
This sturdy and inexpensive mailer, which is made from recyclable corrugated board, is perfect for mailing brochures, business files or photographs but also for delivering goods, magazines, thin books, catalogues, etc. The long flap is self-sealing and can be easily and cleanly opened by means of tearing along the perforated line provided. In addition, the envelopes have perforated holes on the opening side which allows them to also be sealed by means of brass fasteners. Please note that postage can be higher depending, of course, on the weight and format of the contents. The minimum and maximum dimensions and weights can be found under www.deutschepost.de. The official policy of the German post office is to demand higher postage for mail that cannot be machine read like dark or patterned envelopes and plastic covers. In fact, this really only applies to commercial mailings – occasional private customers are usually not charged. Stamped coloured standard envelopes in smaller quantities (up to 5) are accepted by the post office. Business customer mailings in larger quantities must be capable of being sorted in an automated system. For an easy and gratis Certification (of suitability) for your envelopes, please contact the post office.
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Mailbox shipping cartons, white
Mailbox shipping cartons, white
On the one hand for sorting and storing and on the other for mailing parcels, these boxes with tuck-in sealing on the front flap are resealable, versatile, sturdy and reusable. The size designations of these mailing boxes (XS, S, etc.) are based on the sizes from the Post Office but the measurements of the boxes are not identical to those. The inner measurements and weight of the boxes (approximate measurements: length x width x height) are as follows: XS - 244 x 145 x 38 mm 60 g S - 249 x 175 x 79 mm 100 g M - 331 x 241 x 104 mm 168 g L - 395 x 248 x 141 mm 239 g XL - 460 x 333 x 174 mm 365 g   Because the Post Office is always changing the maximum size and the limiting factors for mailing, we would like to point you to this hopefully current webpage from the German Post: www.deutschepost.de. Similar webpages for other countries are easily found in the Internet.
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Quattropac mailer, brown
Quattropac mailer, brown
Building plans, posters and large photographs can be securely mailed and stored using the lightweight Quattropac mailers, which are made from sturdy fine corrugated board. The square profile provides plenty of interior space and protection for rolled goods, prevents the mailers from rolling away and allows them to be easily stacked. As compared to laminated paper transport tubes, Quattropac mailers, when flat and unassembled, take up about 60% less space. By virtue of their automatic base panels, the mailers can be quickly assembled and the self-adhesive strips allow them to be securely closed up. One side has an additional tuck-in flap with which the mailer can be opened and re-closed again. Quattropac comes with no additional materials like plastic tops or metal clips and can be thrown away in the waste paper container in a flat condition if you do not have a need to use it again.
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What is corrugated cardboard?

In contrast to solid board, which simply contains the raw material and its properties, corrugated board is a construction in which the properties of the material are used wisely. Every corrugated board consists of at least one corrugated paper and at least one cover paper. Testliner (waste paper cover paper) or kraftliner (very stable paper made from long virgin fibres) are used as cover papers, the corrugation in the middle usually consists of a lignin-containing and thus quite stiff corrugating medium. The corrugation and the top layer are glued together by a starch-containing glue. The stability of the corrugated board results from this bond, as the corrugation and the cover paper stabilize each other through the bonding and both can no longer react to the application of force through evasion. Variations in this structure are mainly due to the wavelength, height and thickness of the papers used and lead to different stability and weights.

Single sided corrugated board vs. double sided corrugated board vs. double sided corrugated board

Basically, we distinguish between corrugated board covered on one side and thus open on the other, which we call "one-sided corrugated board", and corrugated board covered on both sides, which we call "two-sided corrugated board". The corrugated paper that gives the paper its name is either covered or open. In addition, there is another variant of corrugated board, which consists of several layers, such as double corrugated board.

Single sided corrugated board

Single sided corrugated board

One-sided corrugated board shows us the corrugated paper and thus the regular corrugated structure, which is suitable for a number of handicrafts and design tasks. Therefore, single-sided corrugated board is also available pre-dyed in many attractive colours. The most important characteristic of single-sided corrugated board is certainly that it can be bent parallel to the corrugated structure. This property clearly distinguishes it from double-sided corrugated board, which cannot be bent in any direction.

Double-sided corrugated board

Double-sided corrugated board

A rigid construction is created by sticking cover papers to both sides of the shaft. The resulting sandwich absorbs forces from all directions in case of doubt due to deformation and even punctual damage does not lead to failure of the whole. This makes corrugated board covered on both sides so popular as packaging material.

Double corrugated board

Double corrugated board

As the next development of the sandwich construction described, several layers are glued to each other alternately. The double corrugated board is certainly the best known representative: Three cover papers and two corrugated papers arranged between them are glued together. If one imagines that several different corrugated papers and several different cover papers can be combined, one suspects that the number of variations on the market is quite large. Many are standardized in DIN 55468.

This is the perfect wave

Depending on the thickness, the dimension of the corrugated papers varies. Roughly speaking: The thicker the corrugated board, the greater the wavelength and the higher the amplitude of the corrugation. A microwave corrugated board with a thickness of 1.5 mm, for example, has a narrower corrugation than a fine corrugated board with a thickness of 2.5 mm. The corrugation type or the size of the corrugation is indicated by letters. You will find the following types of corrugation in our assortment:

Wave type

Name

Flute pitch (mm)

Flute height h (mm)

A

Coarse flute

7,9 – 10,0

4,0 – 5,0

C

Medium wave

6,5 – 7,9

3,1 – 4,0

B

Fine flute

4,8 – 6,5

2,2 – 3,1

E

Micro wave

2,6 – 3,5

1,0 – 1,9

F

Nano wave

1,8 – 2,6

0,6 – 1,0

How to take full advantage of the stability of corrugated board

Since the wave always has a direction, there are quite clear differences in the stability with regard to the direction of the load. Corrugated board is often surprisingly stable at right angles to the flute, but parallel to the flute it buckles much faster. This difference always becomes relevant when corrugated board is used constructively. When building a playhouse for children, it is therefore worth thinking about the direction in which the corrugated structure will be installed.

Processing - You can use it to process your corrugated board

Corrugated board such as paper is processed: cutting with scissors or cutters, gluing with glue, paper glue, all-purpose glue or staple. You can coarsely fold the corrugated board by pressing in the cover paper, which should lie inside after folding, for example with a folding bone along a ruler. Now you can fold an angle along the pressed in line. If the corrugated board is to be coloured, it is recommended to use full and tinted colours, as they are also applied to wallpaper or handicraft or poster colours. But beware: If the corrugated board is to be given a new colour over a large area, it tends to bend. Therefore, it should always be treated in the same way on both sides. And again, attention: corrugated board is sharper than you think! No shipping employee who hasn't already cut his way through corrugated board ...

Modulor bookbinding glue
Modulor bookbinding glue
The conclusion expressed by one of our staff members at Modulor – a trained woman bookbinder – after making a test run with this bookbinding glue was: “It does exactly what it´s supposed to do”. In other words, it has a variety of uses and reliably creates the bonds you need for bookbinding work.It is a dispersion glue that contains a plasticizer and becomes a colourless, transparent, resilient elastic film of glue when cured. The film is moisture-proof, resists yellowing and is aging-resistant. On the one hand, it can be used for glue bonds with or without gauze when making a book block and the like, or, on the other, for flat glue bonds on paper, cardboard and paperboard. When gluing plastic or paper that is coated with varnish or silicone you should switch to our Planatol AD94/5 glue.The glue can be thinned up to 10% with water or moistened paste in order to increase its spreadability so it can be used for larger surface areas. In this case the paste alternative is better than water because the gluing strength of the mixture is thereby not decreased. Acrylic colours can be added to the glue if coloured bonds are needed, or you can add luminescent pigments – then the book spine or, alternatively, the notepad will glow in the dark! Regarding aging-resistance: we cannot really certify this attribute because our glue was not put through the expensive testing necessary for certification but is indeed based on a synthetic resin, which on its own is acid-free and aging resistant, so our assumptions are not without basis.
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Tesa all purpose glue
Tesa all purpose glue
Tesa all-purpose glue is especially good for gluing Polystyrene rigid foam (e.g. Styropor, Styrofoam) because it will not corrode the foam. It contains no water and is therefore especially good for making permanent bonds on paper, cardboard and paperboard. It is also great for making non-planar bonds of cardboard in model making. True to its “all-purpose” moniker, it also can be used to glue photographs, felt, cloth, leather, wood, metal, porcelain, glass and many plastics. When cured, the glue is almost colourless, transparent, resistant to heat and cold, waterproof, lightfast, aging resistant and does not make paper wavy because it does not contain water as a solvent. It is also resistant to thinned acid and lye. If some of the glue winds up on your hands it can be easily rubbed off.
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Paperboard scissors
Paperboard scissors
This heavy paper scissors is, like the BOOKBINDING KNIFE, not made with rust-free steel. As a result it is harder and remains sharp longer. This rule should always be kept in mind: working with a sharp scissors is considerably more fun!
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Folding bone
Folding bone
Folding bones are used to make grooves in paper, cardboard and paperboard in order to be able to make a clean fold in them. The bone can then be used to smooth out the fold itself. If the shape of the bone is not to your liking, you can use sandpaper to sand it down to the shape you want. It should be sharp enough to be able to make a clean, narrow groove but not so sharp as to damage the material being worked on.
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Work gloves, nylon, PU coating
Work gloves, nylon, PU coating
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